Masterly Sigma Mixer Consists of a double U shape bowl welded together. There are two Z type sigma blades that rotate in opposite directions to each other. In order to obtain utmost kneading and mixing efficiency, clearance between the walls and the containers are kept as less as possible. Mixer trough and blades are made of mild steel, stainless steel of CF8 or CF8M as per individual requirements. Z blade mixer scores 10 on 10 in terms of safety as equipped with safety guards and grills.
Features of Sigma Mixer are as below:
- Working capacity of up to 2000 liters and custom models available
- Choice of stationary or tilting units for loading and unloading to suit your production needs; bottom valve discharge units also available.
- Mono-screw extruder models available.
- Jacketed trough design for heating or cooling.
- Independent blade arm drive with differential rotating speeds and adjustable ratio.
- Two sigma shaped blades fitted horizontally in each trough of the bowl.
- Vacuum or pressure designs as per requirements.
- The complete mixer is mounted on steel fabricated stand of suitable strength to withstand the vibration and give noise free performance.
- Explosion-proof constructions available on demand.
- 5 Step pulley for heavy load bearing capacity.
- Vacuum generation system can be offered on demand.
- Available in Stainless Steel 316, Stainless Steel 304 and Mild Steel materials.
- Stainless Steel polish to Matt & mirror finish as per customer’s requirements.
- Mild Steel finish with one coat of red oxide and two coats of epoxy paint.
- Discharge option of hand wheel operated (manual) or hydraulic operated (automatic) offered.
- Mineral wool insulation with cladding on jacket.
- Tangential designed ‘Z’ blades offered for uniform mixing.
- PTFE made shaft sealing provided for food grade compatibility.
- Minimum gap between trough inner shell & blades remove possibility of sticking product.
Application of Sigma Mixer: Sigma blade mixer have different applications span over various industries. Be it Chemical, Dyes, Paints, Polymers, Polyester Putties, Plastics, Pharmaceuticals, Food products etc. Sigma Mixer satisfy various applications of stiff paste mixing. Below are the most usage applications:
Food Industry: Processing of finely milled wheat flour, bechamel sauce, chocolate, bubble gum, biscuit doughs, sugar paste, Bakery Dough, Chewing gum, Compunded Hing, Asafoetida, Sugar pastes, Biscuit dough
Paint and Solvent Industry: Kneading of polyester putty, glass putty, adhesives, sealants, Fiberglass resin doughs, Polyester Compounds, Flush Colors, Brake lining compounds, Resins, Adhesives
Rubber Industy: Mixing of rubber solution & silicon rubber, Stiff pastes, Silicon Rubbers, Viscous rubber solutions, Sealing compounds, Butyl rubber
FMCG Products: Blending of Liquid Soap, Liquid Detergent, Soap Noodles, Soap & Detergent, Ceramics,
Miscellaneous Applications: Printing ink, Dispersion of iron compounds, ceramic powders, Crayon and pencil lead, Gaskets and gland packings, Grinding wheel preparations, Hot-Melts, Inks and pigment products, Marzipan,, Mastics, Metal powders, Moulding preparations, Pencil erasers, Pharmaceuticals, Plastics, Putties, Refractories, Magnetic Tape Coatings, Ceramics, Carbon Black, Carbon pastes, PVC coatings, Rubber Compounds, Fiber Glass, Grease, Lead Storage Battery, Zirconium Crucibles dough sigma mixer, Solid propellants